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FDM material

PLA Aero (Lightweight Foaming PLA) 3D Printing

Active foaming PLA that expands during extrusion to produce ultra-light parts at ~0.4 g/cm³. Ideal for RC aircraft, drones, and cosplay.

Properties

Tensile Strength
20–30 MPa
Heat Resistance
~55 °C
Flexibility
Low
Chemical Resistance
Low
Relative Cost
$$

Typical values for printed parts. Strength between layers is lower than along them.

Good for

  • RC aircraft
  • Drone bodies
  • Lightweight cosplay
  • Model making

How we print it

Tolerance
±0.2 mm typical
Largest part in one piece
350 × 320 × 325 mm
Production
2-5 business days; rush available

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PLA Aero: common questions

What is PLA Aero good for?
PLA Aero is a common choice for rc aircraft, drone bodies, lightweight cosplay, model making. Active foaming PLA that expands during extrusion to produce ultra-light parts at ~0.4 g/cm³. Ideal for RC aircraft, drones, and cosplay.
How strong and heat-resistant is PLA Aero?
Printed PLA Aero parts have a typical tensile strength of 20–30 MPa and heat resistance of ~55 °C. These are typical values for printed parts in the XY direction; strength between layers is lower, so orientation matters for loaded parts.
How big a part can you print in PLA Aero, and how fast?
Up to 350 × 320 × 325 mm in one piece; larger parts are printed in sections and joined, after a review. Production takes 2-5 business days, and rush service is available.

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